Reduce Factory Downtime and FindProduction Bottlenecks With AI
When a machine stops, inventory disappears, or quality records arrive too late, margin disappears with it. SDI builds manufacturing AI, software integrations, industrial IoT, and operational dashboards that give teams better production visibility and faster ways to act on exceptions.
Production & Equipment Visibility
Do production problems become obviousonly after an entire shift is lost?
Disconnected spreadsheets, shop-floor systems, and maintenance logs can hide developing issues. SDI can integrate supported MES, ERP, historian, and machine data to show runtime, downtime reasons, work-order status, and material exceptions in one place.
Well-chosen signals—such as machine state, vibration, temperature, and reject counts—help supervisors investigate sooner without requiring every machine to be replaced.
AI programming starts at $899; software engineering is available at $35/hour.
Industrial AI & Connected Operations
What can AI find that a manualproduction report misses?
With adequate data, anomaly detection, trend analysis, and computer vision can help surface unusual equipment behavior, defect patterns, or recurring production bottlenecks. SDI can use OPC UA, MQTT, supported PLC interfaces, and secure APIs to connect the data path.
AI findings support technicians and quality teams; validated quality-control procedures and machine-safety systems remain authoritative.
Better Decisions on the Floor
Which manufacturingworkflows can improve first?
Tie each pilot to a measurable problem such as scrap, unplanned downtime, or delayed fulfillment.
Equipment Monitoring
SEE ISSUES EARLIER
Connect appropriate machine signals to alerts and maintenance review workflows.
Quality Intelligence
REDUCE REPETITIVE INSPECTION
Use suitable vision and data analytics to flag suspected defects for human verification.
Inventory & Orders
KEEP WORK MOVING
Connect stock, work orders, and production updates so teams can act on shortages sooner.
Pilot-to-Production Approach
Can new software fit existing factorysystems without disrupting the line?
SDI audits the available interfaces and operational constraints, builds a targeted pilot, and validates timestamps, units, access rules, and exception handling with production personnel.
We work with plant controls and quality owners on approvals. Any change to machinery, safety controls, or regulated production processes requires appropriate engineering review.